Rectangular ring rolling and profile ring rolling according to customer's specifications

euskalforging has the production equipment to manufacture rolled rings both in rectangular profiles and rolled in certain shapes.

The rectangular ring rolling process carried out at euskalforging gives its rolled rings a geometry that is close to the end ring; a forging reduction ratio and fibre orientation that result in the required microstructure, complying with the clients' most challenging requirements as regards mechanical properties, and on many occasions exceeding their expectations.

A precise ring rolling process is critical to guarantee an excellent quality of the final product and euskalforging has the most modern ring rolling machines avaiable in the market to achieve it.

euskalforging can manufacture rectangular rolled rings, with little height and large width ("washer" shape ring), with the broadest range of diameters available in the market and it can also manufacture rectangular rolled rings, with large height and little width ("tube" shape ring). With its own production equipment, euskalforging offers the broadest range of different type of rings available in the market. Below can be found the manufacturing limits of the rings offered by euskalforging:

Maximum value of A

Maximum value of "A"
10.000 mm

Maximum value of B

Maximum value of "B"
1.500 mm

Maximum value of C

Maximum value of "C"
1.700 mm

For rolled rings with size limits exceeding the maximum values specified, please contact euskalforging at:
comercial@euskalforging.com

 

The profile ring rolling process carried out at euskalforging uses special tools and, in addition to the advantages of rectangular ring rolling (excellent forging reduction ratios, fibre orientation and microstructure), it also offers significant savings in material and a reduction in the costs of subsequent processes as the geometries obtained are closer to the end ring, complying with the clients' most challenging requirements as regards mechanical properties, and on many occasions exceeding their expectations. The profile rolled rings typically manufactured at euskalforging have the following rolling geometry:

laminacion-con-forma-01

laminacion-con-forma-02

 

laminacion-con-forma-03

laminacion-con-forma-04

 

For profile rolled rings, please contact euskalforging at:
comercial@euskalforging.com

 

euskalforging adapts its production equipment to the geometry of the pieces required by its customers. All the rings requested by the customers are analysed in order to determine if they are subject to to be rolled with profile, the savings in terms of raw material, heat treatment processes and specially machining costs, and its cost effectiveness taking into account the cost of the special tooling that might be required. This detailed analysis is carried out by euskalforging engineering department before submitting the commercial offer to the customer.