Rings for excavator bearings, conveyors, earth moving equipment, dump trucks, riding rings, pulleys, gears, pinions, rollers, hammers, rotary furnaces, …
Know How
euskalforging, worldwide leader in rolled rings, is present in a significant number of markets within the capital goods sector, offering:
- Flexibility
- Integral service
- Swift delivery, and
- Adapting to meet the needs of each client
With its' one stop shop philosophy, euskalforging offers its clients all the required production phases such as forging, ring rolling, heat treatments, machining, assembly, welding, painting, packaging and ring transportation. The markets that benefit from the solution provided by euskalforging are:
- Mining; rings and/or gears for:
- Bearings for excavators
- Excavation equipment
- Conveyor belts
- Earth moving equipment
- Dump truck tyre rims, among others
- Cement plants; completely finished rings that are ready for mounting:
- Fabricated gears
- Riding rings
- Pinions
- Rollers, among others
- Ropeways; finished gears with or without induction hardening:
- Marine; rings for:
- The propulsion system
- The steering system (azimuth)
- Anchor pulleys
- Rotating drums; completely finished rings that are ready for mounting:
- Gears
- Riding rings
- Rollers
- Pinions
- Shafts, among others
- Tunnel boring machines; rings for:
- Bearings
- The drive unit
- Others:
- Sleeves for a hydraulic hammer
- Autoclaves
- Rotary furnaces
Key projects
Rings for Azipod system
Grade: S460 QL
Scope:
- 16 rings ø 2120/1725 x 120 mm for Azipod system
- 16 rings ø 2120/1900 x 110 mm for Azipod system
Completion period: 2 months
Special sheaves for offshore crane
Grade: 30CrNiMo8
Scope:
- 96 rings ø 1560/500 x 165 mm for offshore crane
Completion period: 5 months
Sugar plants
Quality: 42CrMo4 and 30CrNiMo8
Scope:
- 8 riding rings with an outer diameter ranging between ø 6270 mm and ø 4660 mm and input weight up to 37 t
- 24 rollers with an outer diameter ranging between ø 1400 mm and ø 658 mm and input weight up to 8 t
Completion period: 5 months
Ball mill for the mining industry
Year: 2016
Destination: Peru
End client: Unknown
Grades: S275J2
Scope:
- 2 motor flanges of ø 8880/7900 x 130 mm
- 2 break discs of ø 8860/7600 x 88 mm
- Transport Clamp structure
Completion period: 3 months
Granulators, driers, coaters and coolers for the Ma’aden II, Ras Al Khair DAP fertiliser plant
Year: 2015
Destination: Saudi Arabia
End client: MA´ADEN (Saudi Arabian mining company)
Grades: 42CrMo4 and 34CrNiMo6
Scope:
- 32 riding rings with an outer diameter ranging between ø 5480 mm and ø 3020 mm
- 12 gears with an outer diameter ranging between ø 5544 mm and ø 3210 m
Completion period: 5 months
Hydraulic hammer for the Sandbank offshore wind farm
Year: 2015
Destination: Schleswig-Holstein coast
End client: DONG
Grades: S355J2
Scope:
- 1 ring of ø 7170/6550 x 170 mm
- 1 ring of ø 7580/7063 x 160 mm
- 1 ring of ø 6910/6258 x 400 mm
- 1 ring of ø 7170/6700 x 255 mm
- 1 ring of ø 4122/3150 x 326 mm
Completion period: 2 months
Cement plant
Year: 2015
Destination: Saudi Arabia
End client: ALSAFWA
Grades: S355J2
Scope:
- Fabricated gear of ø 7104/6750 X 540 mm
Completion period: 10 months
Dump truck for mining
Year: 2015
Destination: Belarus
End client: Unknown
Grades: S355J2
Scope:
- Regular supply of rings with an outer diameter ranging between ø 1504 mm and ø 1199 mm
Completion period: 2 months
Dzhizak (Kaleköy) cement plant
Year: 2014
Destination: Uzbekistan
End client: Government of Uzbekistan
Grades: 42CrMo4/ C60
Scope:
- 3 bearing rings of ø 5020/4388 x 700 mm
- 6 rollers of ø 1600/530 x 770 mm
- 6 split shafts with the rollers
- 1 thrust roller of ø 1500/340 x 228 mm
Completion period: 3 months
Excavators for mining
Year: 2014
Destination: Australia
End client: Unknown
Grades: 42CrMo
Scope:
- 3 rings with an outer diameter ranging between ø 7804 mm and ø 7488 mm for the rotating bearing
Completion period: 3 months
Tunnel boring machine
Year: 2013
Destination: Hong Kong
End client: Bouygues
Grades: S355J2
Scope:
- 1 ring of ø 7800/7524 x 690 mm for the cutting head
- 1 ring of ø 7400/6764 x 715 mm for the cutting head
Completion period: 3 months
Azimuth marine steering system
Year: 2013
Destination: Russia
End client: Unknown
Grades: S460QL
Scope:
- 6 rings of ø 4620/4220 x 205 mm
Completion period: 3 months
Autoclave for the aviation sector
Year: 2011
Destination: France
End client: Airbus
Grades: S355J2
Scope:
- 1 ring of ø 6020/5636 x 325 mm
- 1 ring of ø 6321/5800 x 443 mm
Completion period: 2 months
Kaldo furnace
Year: 2011
Destination: Sweden
End client: Unknown
Grades: S355J2
Scope:
- 11 rings with an outer diameter ranging between ø 6120 mm and ø 4308 mm
Completion period: 2 months
