ROLLING THE FUTURE

Bienes de equipo

Rings for excavator bearings, conveyors, earth moving equipment, dump trucks, riding rings, pulleys, gears, pinions, rollers, hammers, rotary furnaces, …

Know How

euskalforging, worldwide leader in rolled rings, is present in a significant number of markets within the capital goods sector, offering:

  • Flexibility
  • Integral service
  • Swift delivery, and
  • Adapting to meet the needs of each client

With its' one stop shop philosophy, euskalforging offers its clients all the required production phases such as forging, ring rolling, heat treatments, machining, assembly, welding, painting, packaging and ring transportation. The markets that benefit from the solution provided by euskalforging are:

  • Mining; rings and/or gears for:
    • Bearings for excavators
    • Excavation equipment
    • Conveyor belts
    • Earth moving equipment
    • Dump truck tyre rims, among others
  • Cement plants; completely finished rings that are ready for mounting:
    • Fabricated gears
    • Riding rings
    • Pinions
    • Rollers, among others
  • Ropeways; finished gears with or without induction hardening:
  • Marine; rings for:
    • The propulsion system
    • The steering system (azimuth)
    • Anchor pulleys
  • Rotating drums; completely finished rings that are ready for mounting:
    • Gears
    • Riding rings
    • Rollers
    • Pinions
    • Shafts, among others
  • Tunnel boring machines; rings for:
    • Bearings
    • The drive unit
  • Others:
    • Sleeves for a hydraulic hammer
    • Autoclaves
    • Rotary furnaces

Key projects

Rotary Kiln

Year: 2022
Destination: Benin / Africa
End Client: HeidelbergCement
Grade: 28Mn6 +QT
Scope:

  • 1 ring 5470/4770 X 720

Completion period: 4 months

Malta power plant

Year: 2020
Destination: Austria
End Client: Verbund AG
Grade: X3CrNiMo13-4 and P355N
Scope:

  • 2 rings ø 720/490x380 mm for turbines
  • 2 rings ø 3000/2330x150 mm for turbines
  • 1 ring ø 4000/3390x190 mm for turbines

Completion period: 2 months

Tunnel excavation shield machine

Year: 2020
Destination: Japan
End Client: JTEKT
Grade: 42CrMo4
Scope:

  • 1 ring ø 6752/5800x267 mm for tunnel excavation shield machine
  • 1 ring ø 6389/5809x259 mm for tunnel excavation shield machine
  • 1 ring ø 5096/4348x334 mm for tunnel excavation shield machine

Completion period: 2 months

T-Pylons

Year: 2020
Destination: The Netherlands
End Client: Tennet
Grade: S355NL
Scope:

  • 4 rings ø 3608/2028 x 250 mm for tubular pylons
  • 4 rings ø 3619/2028 x 250 mm for tubular pylons
  • 2 rings ø 3608/2088 x 250 mm for tubular pylons
  • 2 rings ø 3619/2088 x 250 mm for tubular pylons
  • 4 rings ø 4063/2563 x 120 mm for tubular pylons
  • 4 rings ø 4078/2528 x 210 mm for tubular pylons
  • 4 rings ø 4160/2440 x 250 mm for tubular pylons
  • 6 rings ø 4520/2920 x 230 mm for tubular pylons

Completion period: 2 months

Reducer for rolling mill

Year: 2019
Destination: France
End Client: ArcelorMittal
Grade: 30CrNiMo8+QT // 42CrMo4+QT
Scope:

  • 1 gear  ø 2140/1825x460 mm for reducer for rolling mill
  • 2 gears ø 1197/550x673 mm for reducer for rolling mill

Completion period: 2 months

Tunnel boring machines

Year: 2019
Destination: China
End Client: China Communications Construction Company
Grade: 42CrMo4Mod
Scope:

  • 2 rings  ø 8014/7041x290 mm for tunnel boring machine

Completion period: 5 months

Pulp mill

Year: 2019
Destination: Chile
End Client: Celulosa Arauco y Constitución S.A.
Grade: C55E +N
Scope:

  • 2 rings  ø 5435/4710x680 mm for pulp processing plant
  • 2 rings  ø 5435/4710x871 mm for pulp processing plant
  • 2 rings  ø 5435/4710x770 mm for pulp processing plant
  • 2 rings  ø 5455/4720x820 mm for pulp processing plant

Completion period: 6 months

Hydraulic hammers for monopile foundations

Year: 2019
Destination: Germany
End Client: Menck
Grade: P690Q +QT
Scope:

  • 2 rings ø 2155/1680 x 780 and 2155/1520 x 890 mm for the hydraulic hammer model MHU 3500S

Completion period: 3 months

Icebreaker

Year: 2019
Destination: Le Commandant Charcot icebreaking cruise ship
End client : RKS France - Avallon
Grade: 42CrMo4 +QT
Scope:

  • 2 rings ø 4529/3588 X 315 mm for gears
  • 2 rings ø 4007/3164 X 307 mm for gears
  • 2 rings ø 4051/3164 X 280 mm for gears

Completion period 3  months

Tunnelling machines

Year: 2018
Destination: Japan
End client: Jtekt Corporation
Grade: SCM440
Scope:

  • 1 ring ø 6760/6180 X 154 mm for tunnelling machine
  • 1 ring ø 7054/6336 X 429 mm for tunnelling machine

Completion period 4  months 

Rings for Azipod system

Year: 2017-2018
Destination: Russia
End Client: GE
Grade: S460 QL
Scope:
  • 16 rings ø 2120/1725 x 120 mm for Azipod system
  • 16 rings ø 2120/1900 x 110 mm for Azipod system

Completion period: 2 months

Special sheaves for offshore crane

Year: 2018
Destination: Singapore
End Client: Jurong Shipyard
Grade: 30CrNiMo8
Scope:
  • 96 rings ø 1560/500 x 165 mm for offshore crane

Completion period: 5 months

Sugar plants

Year: 2016
Destination: Russia and the Netherlands
End client: Kritall and Suiker Unie
Quality: 42CrMo4 and 30CrNiMo8
Scope:
  • 8 riding rings with an outer diameter ranging between ø 6270 mm and ø 4660 mm and input weight up to 37 t
  • 24 rollers with an outer diameter ranging between ø 1400 mm and ø 658 mm and input weight up to 8 t

Completion period: 5 months

Ball mill for the mining industry

Year: 2016
Destination: Peru
End client: Unknown
Grades: S275J2
Scope:

  • 2 motor flanges of ø 8880/7900 x 130 mm
  • 2 break discs of ø 8860/7600 x 88 mm
  • Transport Clamp structure

Completion period: 3 months

Granulators, driers, coaters and coolers for the Ma’aden II, Ras Al Khair DAP fertiliser plant

Year: 2015
Destination: Saudi Arabia
End client: Ma´aden (Saudi Arabian mining company)
Grades: 42CrMo4 and 34CrNiMo6
Scope:

  • 32 riding rings with an outer diameter ranging between ø 5480 mm and ø 3020 mm
  • 12 gears with an outer diameter ranging between ø 5544 mm and ø 3210 m

Completion period: 5 months

Hydraulic hammer for the Sandbank offshore wind farm

Year: 2015
Destination: Schleswig-Holstein coast
End client: Dong
Grades: S355J2
Scope:

  • 1 ring of ø 7170/6550 x 170 mm
  • 1 ring of ø 7580/7063 x 160 mm
  • 1 ring of ø 6910/6258 x 400 mm
  • 1 ring of ø 7170/6700 x 255 mm
  • 1 ring of ø 4122/3150 x 326 mm

Completion period: 2 months

Cement plant

Year: 2015
Destination: Saudi Arabia
End client: Alsafwa
Grades: S355J2
Scope:

  • Fabricated gear of ø 7104/6750 X 540 mm

Completion period: 10 months

Dump truck for mining

Year: 2015
Destination: Belarus
End client: Unknown
Grades: S355J2
Scope:

  • Regular supply of rings with an outer diameter ranging between ø 1504 mm and ø 1199 mm

Completion period: 2 months

Dzhizak (Kaleköy) cement plant

Year: 2014
Destination: Uzbekistan
End client: Government of Uzbekistan
Grades: 42CrMo4/ C60
Scope:

  • 3 bearing rings of ø 5020/4388 x 700 mm
  • 6 rollers of ø 1600/530 x 770 mm
  • 6 split shafts with the rollers
  • 1 thrust roller of ø 1500/340 x 228 mm

Completion period: 3 months

Excavators for mining

Year: 2014
Destination: Australia
End client: Unknown
Grades: 42CrMo
Scope:

  • 3 rings with an outer diameter ranging between ø 7804 mm and ø 7488 mm for the rotating bearing

Completion period: 3 months

Tunnel boring machine

Year: 2013
Destination: Hong Kong
End client: Bouygues
Grades: S355J2
Scope:

  • 1 ring of ø 7800/7524 x 690 mm for the cutting head
  • 1 ring of ø 7400/6764 x 715 mm for the cutting head

Completion period: 3 months

Azimuth marine steering system

Year: 2013
Destination: Russia
End client: Unknown
Grades: S460QL
Scope:

  • 6 rings of ø 4620/4220 x 205 mm

Completion period: 3 months

Autoclave for the aviation sector

Year: 2011
Destination: France
End client: Airbus
Grades: S355J2
Scope:

  • 1 ring of ø 6020/5636 x 325 mm
  • 1 ring of ø 6321/5800 x 443 mm

Completion period: 2 months

Kaldo furnace

Year: 2011
Destination: Sweden
End client: Unknown
Grades: S355J2
Scope:

  • 11 rings with an outer diameter ranging between ø 6120 mm and ø 4308 mm

Completion period: 2 months

End Client

skf

 nfm

gea

idesa

voith

menck

 thyssenkrupp

qualter-hall

tenova

fives

nak-kiln

 scholz

ohl

dragados

wartsila

flsmidth